Manufacturing companies rely on their machinery to operate. If equipment breaks down, you’re losing money every second until you can get things back up and running again. In some cases, the issue may be so severe that equipment will need to be replaced, and that’s a huge cost to bear. Regular breakdowns will put a lot of financial strain on your business, which is why you need to prevent them where possible. If you can make your machinery last longer and run more efficiently, you will find it a lot easier to manage your costs effectively and increase your profit margins. These are some of the best ways that you can extend the life of your manufacturing equipment.
Invest In Training
Sometimes, machinery breaks down because it has not been maintained properly, but a lot of the time, malfunctions happen because the machinery is not being operated properly. It’s important that you eliminate that human error if you want to reduce downtime and make equipment last longer. The best way to do that is to invest in training. When you bring new employees on board, they will need to be given the proper training, but you can’t stop there. People get into bad habits over time and they start taking shortcuts and not following procedure. That’s why you need to hold regular training sessions, even for employees that have been with you for a long time, so you can remind people of the proper way to do things.
Improve Cooling Systems
Certain manufacturing processes require cooling systems, and they play a very important role. If the cooling systems are outdated and they are not working effectively, there is a higher chance of machines overheating and that puts more stress on the moving parts and increases the likelihood of a breakdown. But if you improve the cooling systems (visit https://www.mta-au.com/ for more information), your equipment will last longer. When you are choosing a cooling system, you need to consider the energy efficiency as well as the cooling capabilities. If you don’t, you may end up overspending on energy costs, which can make it difficult to manage your overheads.
Keep Up With Maintenance
Regular maintenance is vital if you want your equipment to last. You need to check for general signs of wear and tear on a regular basis. If you can identify any small problems and deal with them early on, you will avoid more serious problems further down the line. It’s also important that you apply lubricants often because this will help to protect the moving parts and prevent wear and tear. If you have a maintenance plan, you will be covered for any repairs and replacement parts that you may need. Visit http://blog.parker.com/ for more information on maintenance plans.
Cleanliness is important as well because dust and dirt can disrupt moving parts, causing them to wear down a lot quicker than they normally would do. But as long as you clean regularly, it’s easy to stay on top of. You should create a schedule for cleaning and make it part of the daily duties of your employees.